Classification Sensors in Automation

In automation, there exists a variety of different sensors. This is only an attempt to have an overview of the different sensor types:

How sensors can be classified

How sensors can be classified


Active and passive sensors

Active sensors generate a voltage themselves and do not require any extra supply voltage to function. Examples: Tachogenerator, photocell, thermocouple

Passive sensors require a supply voltage. Examples: Measuring bridges, etc.


NPN and PNP sensors

NPN sensors have a NPN transistor in their switching stage. Here the load is connected with the swítching output and the usually 24V supply voltage.

PNP sensors have a PNP transístor in their switching stage. Here the load is connected to the switching output and the common ground (-). Therefore they are also called positive switching.

NPN and PNP-Sensors - What´s the difference

NPN and PNP-Sensors - What´s the difference


Analog sensors:

Analog sensors produce an analog output signal proportional to the measurand. Examples are: Temperature sensors, pressure sensors, tachometers, etc. They can be classified by their output signals:

Analog sensor with voltage output:

Analog sensors with a voltage output usually provide a signal voltage of 0 to 10 V. They are usually less expensive than analog sensors with a current output, but sending a voltage signal over long distances results in voltage losses due to wíre and contact resistances. Also voltage signals are sensitive to electromagnetic noise pickup. To minimize this drawback, shielded wires can be used, but with long distances they get costly.

Analog sensor with voltage output

Analog sensor with voltage output

Analog sensor with current output:

The 4...20 mA output is a very robust and reliable signal as the current flows through all components and the current can be maintained due to an internal sensor control. Faults caused by an open circuit or a lost feed can be detected by reading „0 mA“, while reading a signal between 4 and 20 mA would indicate a properly working circuit.

Analog linear sensor with current loop output 4 to 24 mA

Analog linear sensor with current loop output 4 to 24 mA


Exercises Analog Sensors

The temperature of a drying system is to be measured with a PLC using an analog sensor with a current signal of 4 … 20 mA. According to the data sheet, the measuring range of the sensor is 20 to 100 °C. What value does the analog input of the PLC receive at a temperature of 60°C?

Exercise Analog Sensor with Current Signal

Exercise Analog Sensor with Current Signal